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Technologies and Automated Control Systems for the Processes of Sintering and Blast-Furnace Production

Automated System of Control over the Gas Phase Pulsation in the Blast Furnace

The gas phase pressure pulsation in the blast-furnace, by means of more uniform distribution of the gas over the levels of the blast-furnace and, as a result, intensification of the heat and mass exchange, allows to reduce coke consumption by up to 2% and to increase the blast-furnace output by 2 - 5%.

RPC "Donix" has developed an automated system of control over the gas phase pressure pulsation in the blast-furnace, which allows to select and realize optimal pulsation schedules specified individually for each blast-furnace.

The system's purpose is to realize the blast-furnace smelting technology using top pressure pulsation and natural gas flow rate.

The system's functions are:

  • to organize the gas pressure pulsation under the furnace top with the given amplitude and frequency;
  • to organize the natural gas flow pulsation with the given amplitude and frequency;
  • to visualize the furnace top gas exit in the form of a graph;
  • to visualize the natural gas flow rate in the form of a graph and to carry out the accumulative calculation of its total consumption;
  • to visualize the throttles position, the actuator tasks and their fulfillment;
  • to record the events and accumulate the statistics;
  • to record the prehistory of emergency conditions development and to retain it for further processing and analysing;
 

Parameters of gas pressure pulsation under the furnace top
 

Gas pressure pulsation parameters
 

The main screen of the program

Hardware:

  • electronic module of pulsation control produced by RPC "Donix";
  • personal computer (industrial version is possible);
  • uninterruptible power supply.

Electronic control module is of damp and dustproof construction. The operating temperature range of the module lies within -20 and +85°С.

Software: software environment, written in "С++" language, functioning in the operational system MS DOS.

The system is implemented at:
Blast-Furnace #4 of Enakievo Metallurgical Works

Technologies and Automated Control Systems for the Processes of Sintering and Blast-Furnace Production

Automated Process Control System (APCS) for Blast Furnace Nr. 1 of CJSC «Makeevka Metallurgical Works»

Automated Control System for the Process Thermal Conditions

Automated System of Control over the Gas Phase Pulsation in the Blast Furnace

Automated Control System for Burden Components Dosing at Sintering Plants

Sinter Production Technology Using Ignition Hearths of Advanced Construction

System for Coke Consumption Correction per Dose Depending on Its Humidity

Automated System of Record and Control over Materials Acceptance, Stocking and Blending in the Ore Stockyard of the Blast-Furnace Shop of OJSC «Zaporozhstal» (SARC OS)

Automated Control System for Burden Materials Dosing – ACS «Burden Charging»

Automated Control System for Coke Dosing

Automated Control System for Heat Load of Blast Furnace Cooling Staves

Automated Control System for Burden Materials Charging into the Bins of the Sintering Plant

Technologies, Equipment and Automated Control Systems for the Processes of Steelmaking and Continuous Steel Casting

Technologies and Automated Control Systems for Rolling and Hardware Production Processes 


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© 2005 RPC «Donix»

83102, Ukraine, Donetsk, Kuibysheva Str. 44

Phone: +38 062 388-91-20
email: donix@donix-ua.com