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Technologies and Automated Control Systems for Rolling and Hardware Production Processes

«T-D» Technology — Improvement of the Metal Plastic Properties along with the Reduction of Mechanical Anisotropy.

«T-D» technology developed by RPC «DONIX» allows to produce wire rod of low-carbon and low-alloyed steels with the properties, providing for the drawing up to the degree of reduction of 97% without any additional thermal treatment.

The obtained metal is characterized by:

  • high strength and plasticity simultaneously;
  • no anisotropy of the properties regarding the axis of deformation;
  • increased density and electroconductivity.

Mechanical properties of the produced wire meet the requirements of all the corresponding standards. That became possible thanks to the following structure features:

  • fine grain size (10-12);
  • low defect concentration in the grain body (10–6 — 10–9 см-2);
  • specific high-angle grain boundaries;
  • no anisotropy of the properties along the wire rod cross and longitudinal section, provided by the equiaxed grains obtained after rolling.

The above listed characteristics result in the increased ductility margin due to differences between the internal structure of the metal, produced according to the «T-D» technology and the one of the metal, produced according to the conventional technology, thus ensuring technological efficiency of the small-diameter wires production.

Experimental-industrial testing of the «T-D» technology was successfully fulfilled at the mills 250/150 and 250-3 of OJSC «Krivorozhstal».

RPC «Donix» offers:

  1. to organize the production and delivery of the wire rod produced according to the «T-D» technology for further processing in cooperation with OJSC «Krivorozhstal» on the Customer’s request; the applied steel grades: ст.0М, ст.1, ст.3, Св.08Г2С;
  2. to develop the drawing schedules for the wire rod produced according to the «T-D» technology for specific manufacturing environment;
  3. to adapt the «T-D» technology for application with a certain type of materials, required by the Customer, depending on its production and products range.

Technologies and Automated Control Systems for the Processes of Sintering and Blast-Furnace Production

Technologies, Equipment and Automated Control Systems for the Processes of Steelmaking and Continuous Steel Casting

Technologies and Automated Control Systems for Rolling and Hardware Production Processes

Development of the Rolling Mill Practices for Roughing Mills

Multistrand Rolling-Slitting (MRS) is a Non-Conventional Technology of Rebars and Merachnt Bars Production

The System of Control over the Rolled Stock Cutting Process on a Continuous Billet Mill (Version 1)

The System of Control over the Rolled Stock Cutting Process on a Continuous Billet Mill (Version 2)

Firmware System for Data Acquisition and Control over the Main Drives Operating Parameters on Roughing and Continuous Billet Mills

Digital Integrated System of Control over the Main Drive of the Rolling Mill 1300 in the Blooming Shop of KRSIMMW "Krivirozhstal"

Automated Control System for Ingot Heating

System of Control over the Rolling Mill Practice and Speed Schedules of a Roughing Mill

System of Control over the Parameters of Main Electric Drives on Reversing Mills

Automated Tracking System for a Continuous Rolling Mill

Information-Calculating System "The Operator's Adviser"

Tracking System for Slabs Rolling Process on a Mill Complex "Roughing Mill - Continuous Hot Rolling Mill"

Integrated Measuring System for a Workpiece, Moving along the Processing Line of a Rolling Mill

System for Rational Workpiece Cutting on the Shears of Roughing Mills

Improvement of Continuous Furnace Heating Modes due to Modernization of the «Pipe-in-Pipe» Burners

Automated System of Control over the Heating Modes of Soaking Pits

System of Control over the High-Speed Wire Blocks Setup (ESCB)

«T-D» Technology — Improvement of the Metal Plastic Properties along with the Reduction of Mechanical Anisotropy

Complex Software for the Automated Control System of the Controlled Cooling Unit for Sheet Products

Automated Position Control System for the Screw-Down Structure of Vertical Rolls of Slabbing Mill "1150", ACS "APCS VRSDS 1150"

Upgrade of Control System for the Furnace Section of 150 Mill of CJSC «Makeevka Metallurgical Works» 


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© 2005 RPC «Donix»

83102, Ukraine, Donetsk, Kuibysheva Str. 44

Phone: +38 062 388-91-20
email: donix@donix-ua.com