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Technologies and Automated Control Systems for Rolling and Hardware Production Processes

Information-Calculating System "The Operator's Adviser"

The system works out recommendations regarding the modes of the ingot heating in the soaking pits of the roughing plants under conditions of the rolling mill stable operation, as well as during the equipment downtimes, with a view to increasing the operating efficiency of the soaking pits division.

The system's functions are:

  • to provide communication between the stripping division of steelmaking shops and the soaking pits division of rolling shops.
  • to provide automatic measurement of the metal surface temperature before charging the metal into the soaking pit depending on the ingot type and its handling time.
  • to calculate the metal heating modes depending on the steel grade, the ingot type and the ingot's handling time.
  • to calculate the metal heating modes in case of delays in the ingot discharge for rolling and to work out recommendations regarding their implementation.
  • to record the data about the metal heating and save them on the hard disk for further analysis.

Hardware:

  • The chief operator's and the loader's workstation (industrial version) with an IDE flesh-Winchester in the IPC610 cabinet produced by "ADVANTECH".
  • The operator's computer (office version) based on an Intel Celeron 633 PPGA processor.
  • Uninterruptible power supplies BK500MI Back-UPS (500VA)
  • Network cards PCI: RTL 8019
  • Ink-jet printer "HP DESKJET 640C"

Software, written in "С" language, functioning in the real-time operational system QNX.

The system is implemented at the roughing plant of the JSC "Enakievo Metallurgical Works" (Enakievo, Ukraine).

The information-calculating system "The operator's adviser" can operate off-line, it can also be integrated into existing automated control systems "Steel rolled stock".
The system can be efficiently used in the soaking pits divisions of the rolling shops of metallurgical works.

The system is implemented at:
Roughing Plant of JSC "Enakievo Metallurgical Works"

Technologies and Automated Control Systems for the Processes of Sintering and Blast-Furnace Production

Technologies, Equipment and Automated Control Systems for the Processes of Steelmaking and Continuous Steel Casting

Technologies and Automated Control Systems for Rolling and Hardware Production Processes

Development of the Rolling Mill Practices for Roughing Mills

Multistrand Rolling-Slitting (MRS) is a Non-Conventional Technology of Rebars and Merachnt Bars Production

The System of Control over the Rolled Stock Cutting Process on a Continuous Billet Mill (Version 1)

The System of Control over the Rolled Stock Cutting Process on a Continuous Billet Mill (Version 2)

Firmware System for Data Acquisition and Control over the Main Drives Operating Parameters on Roughing and Continuous Billet Mills

Digital Integrated System of Control over the Main Drive of the Rolling Mill 1300 in the Blooming Shop of KRSIMMW "Krivirozhstal"

Automated Control System for Ingot Heating

System of Control over the Rolling Mill Practice and Speed Schedules of a Roughing Mill

System of Control over the Parameters of Main Electric Drives on Reversing Mills

Automated Tracking System for a Continuous Rolling Mill

Information-Calculating System "The Operator's Adviser"

Tracking System for Slabs Rolling Process on a Mill Complex "Roughing Mill - Continuous Hot Rolling Mill"

Integrated Measuring System for a Workpiece, Moving along the Processing Line of a Rolling Mill

System for Rational Workpiece Cutting on the Shears of Roughing Mills

Improvement of Continuous Furnace Heating Modes due to Modernization of the «Pipe-in-Pipe» Burners

Automated System of Control over the Heating Modes of Soaking Pits

System of Control over the High-Speed Wire Blocks Setup (ESCB)

«T-D» Technology — Improvement of the Metal Plastic Properties along with the Reduction of Mechanical Anisotropy

Complex Software for the Automated Control System of the Controlled Cooling Unit for Sheet Products

Automated Position Control System for the Screw-Down Structure of Vertical Rolls of Slabbing Mill "1150", ACS "APCS VRSDS 1150"

Upgrade of Control System for the Furnace Section of 150 Mill of CJSC «Makeevka Metallurgical Works» 


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